Tuesday 8 December 2015

ME2037/ME6012 Maintenance Engineering Syllabus & Lecture Plan



The syllabus and course plan of the subject Maintenance Engineering which is the elective paper of Final year and Final semester of BE Mechanical and BE production Engineering. Make this for your reference.

 

COURSE PLAN

 

 

 

      DEPARTMENT OF MECHANICAL ENGINEERING            
        ACADEMIC YEAR:2015-16
Subject Code
ME 2037
L
C
Subject Title
MAINTENANCE ENGINEERING
  3
3
Year / Dept / Sem
IV/MECH/VIII
Regulation Year
2008

Faculty Name / Desg / Dept


Course Prerequisite
Basic knowledge about the

Course Objectives (CO)
CO1: To enable the student to understand the principles, functions and practices adapted in industry for the successful management of maintenance activities.
CO2: To explain the different maintenance categories like Preventive maintenance, condition monitoring and repair of machine elements.
CO3: To illustrate some of the simple instruments used for condition monitoring in industry.

Expected Course Outcome (ECO)
At the end of the course, the students should be able to:
ECO1: Implement the maintenance function and different practices in industries for the successful management of maintenance activities
ECO2: Identify the different maintenance categories like Preventive maintenance, condition monitoring and repair of machine elements.

Programme Educational Objective (PEO)
PEO1: The Graduates of Mechanical Engineering would develop continual receptiveness for scientific and engineering knowledge by self-learning and face the arriving challenges in their field.
PEO2: The Graduates of Mechanical Engineering would have been trained with a range of knowledge to analytically integrate the fundamentals and new concepts from engineering practices to create optimized solutions/products for the real life issues.
PEO3: The Graduates of Mechanical Engineering would excel in communication, vocabulary with interpersonal skills as professional engineers

Mapping of CO & PEO
(Fill the col.s with the legend given below)
Course Outcome (CO)
PEO 1

CO1: Class room teaching
ΓΌ   

CO2: Assignments


CO3: Weekly, monthly and model exams


CO4: Seminars


Bridging the Curriculum Gap
(Additional Topics beyond syllabus / Seminars / Assignments)
BCG1: Maintenance Policies in Industries
BCG2: Roles and Responsibilities of Maintenance engineer

BCG3: Maintenance practices for Automobiles / Industrial Equipments

Related Website URLs
W1: nptel.ac.in
W2: en.wikibooks.org
W3: accessengineeringlibrary.com
W4: en.wikipedia.org

Related  Video Course Materials (min. 4 no.s)

Text books
T1: Vijayaraghavan G. K., Prabakaran G., Govindarajan L., “Maintenanace Engineering” A.R.S. Publications, Chennai,2014.



Prepared by
Approved by
Signature


Name


Designation


Signed date



LEGEND:
METHODOLOGY TO MAP OBJECTIVE WITH OUTCOME
Course outcomes are achieved through
a.      Suitable Analogies.
b.      Class room teaching.
c.       Assignments.
d.      Tutorials
e.       Weekly, monthly and model exams.
f.       Brain storming.
g.      Group discussion and role play.
h.      Seminars


 


COURSE PLAN

 

 

 


S.No
Topic Name
Book
Page No
Mode of delivery
No of hrs
Cumulative hrs
UNIT I PRINCIPLES AND PRACTICES OF MAINTENANCE PLANNING 9

  1.  
Basic Principles of maintenance planning
T1
1.1-1.6
C & BB
1
1

  1.  
Objectives and principles of planned maintenance activity
T1
1.6.1.10
C & BB
1
2

  1.  
Importance and benefits of sound Maintenance systems
T1
1.11
C & BB
1
3

  1.  
Reliability and machine availability
T1
1.12-1.22
C & BB
1
4

  1.  
MTBF, MTTR and MWT – Factors of availability
T1
1.23-1.28
C & BB
3
7

  1.  
Maintenance organization
T1
1.31-1.40
C & BB
1
8

  1.  
Maintenance economics.
T1
1.40-1.45
C & BB
1
9
UNIT II MAINTENANCE POLICIES – PREVENTIVE MAINTENANCE 9

  1.  
Maintenance categories
T1
2.1-2.6
C & BB
1
10

  1.  
Preventive maintenance,
maintenance schedules,
T1
2.6-2.8
C & BB
2
12

  1.  
repair cycle
T1
2.37-2.39
C & BB
2
14

  1.  
Principles and methods of lubrication
T1
2.39-2.45
C & BB
1
15

  1.  
TPM
T1
2.8-2.31
C & BB
3
18
UNIT III CONDITION MONITORING 9

  1.  
Condition Monitoring – Cost comparison with and without CM
T1
3.1-3.15
C & BB
2
20

  1.  
On-load testing and offload testing
T1
3.16-3.18
C & BB
2
22

  1.  
Methods and instruments for CM
T1
3.18-3.48
C & BB
2
24

  1.  
Temperature sensitive tapes – Pistol thermometers
T1
3.49-3.70
C & BB
1
25

  1.  
wear-debris analysis
T1
3.71-3.98
C & BB
2
27
UNIT IV REPAIR METHODS FOR BASIC MACHINE ELEMENTS 9

  1.  
Repair methods for beds, slide ways, spindles,
T1
4.30-4.36
C & BB
2
29

  1.  
Repair methods for gears, lead screws and bearings
T1
4.21-4.29
C & BB
3
32

  1.  
Failure analysis – Failures and their development - Logical fault location methods
T1
4.10-4.21
C & BB
3
35

  1.  
Sequential fault location
T1
4.16-4.17
C & BB
1
36
UNIT V REPAIR METHODS FOR MATERIAL HANDLING EQUIPMENT 9

  1.  
Repair methods for Material handling equipment
T1
5.1-5.26
C & BB
2
38

  1.  
Equipment records
T1
5.27-5.29
C & BB
2
40

  1.  
Job order systems
T1
5.26-5.27
C & BB
2
42

  1.  
Use of computers in maintenance.
T1
5.28-5.31
C & BB
3
45


Prepared by
Approved by
Signature


Name


Designation


Signed date






Legend: C&B- Chalk and Black Board;

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